The engineering industry has always faced the challenge of ensuring maximum precision in the parts it produces, especially when it comes to components made by fine blanking.
The flatness of these parts, often vital for the automotive and electronics sectors, is one of the most critical aspects to monitor to ensure performance and reliability.
In this context, RODER technology introduces an advanced solution with its DIGICHECK system, marking a significant step towards efficiency and precision in measurement.
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The RODER DIGICHECK system
The DIGICHECK system, designed and manufactured by RODER, is specifically built to check the shape and dimensions of blanked or stamped parts. Thanks to its ability to detect flatness variations with extreme accuracy, it has become an indispensable tool for specialist technicians and mechanical engineers working in production.
This technology not only enables precise, reliable measurements but also offers the flexibility needed to adapt to different types of components, thus meeting specific production requirements.
Main Features
- High Precision: The DIGICHECK system ensures an unrivalled level of precision in detecting the smallest flatness variations, essential for the final quality of the parts.
- Versatility: Suitable for a wide range of applications, from automotive to electronics, the system adapts flexibly to diverse production environments.
- Intuitive User Interface: Designed with operators in mind, DIGICHECK has an easy-to-use interface that simplifies the measuring process.
- Fast measurement comparable with CMM: flatness measurement and calculation on fine-blanked parts at high speed is immediate. It replaces the common practice of going to the metrology laboratory and checking flatness with a CMM.
Applications in the Sector
The innovation brought by the DIGICHECK system finds fertile ground above all in the automotive and electronics sectors, where the demand for components with tight dimensional tolerances is ever more pressing. The ability to take fast measurements that are also accurate makes it possible to optimise production processes, reduce scrap and increase end-customer satisfaction.
- Fine blanking of brake pad backing plates
- Blanking of brackets for aerospace applications
- Stamping of flanges and manifolds
- Blanking of gaskets
- Machining of seal seats
- Mould and die machining
- Gasket stamping
A modular, easy-to-configure system
With the introduction of RODER technology and its DIGICHECK system, industrial production takes a significant step forward. Indeed, it moves concretely closer to process optimisation and improved product quality.
Furthermore, the ability to measure the flatness of blanked parts with extreme precision opens up new possibilities for innovation and development, confirming the importance of accuracy in the design and manufacturing phases.
The system is in fact made up of a series of easily configurable, interconnected modules.
As a result, systems can be configured from a minimum of 4 measuring points up to a maximum of 250 measuring points, freely configurable and with freely definable mathematical formulas.
Optimal management of flatness in production processes therefore not only ensures the success of finished products but is also a differentiating factor. This can positively influence the perception and value of a brand as a whole.
Products used in this application
HANDYBOX series industrial computers
DATASINK series data acquisition software
PCL1208 series inspection stations
PCL2315 series inspection stations
Further information and contacts
Systems and sensor integration division: www.roder.it
Machine vision division partner: www.rodervision.com
Standard instruments division partner: www.innovacheck.com
More about RODER SRL: about us
Contact for general information: info@roder.it
The information contained on this web page is provided for information purposes only. Although it has been compiled with the greatest care, it does not constitute a contractual offer or a binding commitment to supply. It may contain transcription or translation errors, or typographical errors. For precise and up-to-date information, please contact our company directly.
Applicazioni correlate :
Systems for measuring flatness on blanked, stamped or die-cast parts
Profile measurement of pressed, blanked, deep-drawn or welded sheet metal parts
Sorting machines for blanked, stamped or CNC-machined parts
Defect inspection of blanked and bent metal parts using machine vision systems
Flatness measurement with multi-gauging units and LVDT linear transducers
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