DL1 series LED bar illuminators

The DL1 series consists of a high-density, high-brightness LED matrix with an integrated lens, which generates a direct and uniform light beam in a small space. It is designed for system integrators and OEMs that need to integrate the illuminator into a machine or into customized devices, offering a low-cost and highly configurable solution.

The anodized aluminum body provides mechanical strength and heat dissipation; HTTM© technology transfers the heat of the LEDs to the housing, keeping the luminous flux stable and extending LED life, while the current-controlled MCCD© driver ensures uniformity and color stability of the emission.

Why choose a DL1 illuminator

• High-density LED matrix with integrated lens for a direct and uniform beam.
• HTTM© technology: a layer with high thermal conductivity between the PCB and the housing for a low, uniform junction temperature.
• MCCD© driver with internal current source for light uniformity and stability.
• Industrial connector M8, 3-pole with threaded ring nut, cable with flexible cable gland.
• Aluminum housing in black anodized finish: mechanical strength and high dissipation.
• Reverse-polarity protection on the power supply cables.
• 48h test certificate supplied with every illuminator; latest-generation high-efficiency LEDs.

Common technical specifications

Feature	Value
Supply voltage	24 Vdc ±10%
Degree of protection	IP40
Temperature range	0 °C – 50 °C
LED optical emission	±25°
Electrical connection	3-pole M8 connector with threaded ring nut
Certifications	CE
Technologies	HTTM© (thermal management) · MCCD© (current-controlled driver)

Available colors and part number structure

Each model is available with three emissions: neutral white 5500K (WHI), blue 465 nm (BLU) and red 630 nm (RED). The part number follows the scheme PL-DL1-YYYYYY-XXX-A00000, where YYYYYY indicates the dimensions of the emission area in mm and XXX the color (WHI/BLU/RED).

Models and part numbers

Emission area	Color	Product code	Part number	Current draw	No. of LEDs
25 x 100 mm	Red 630 nm	PL-DL1-025100-RED-A00000	10-07-65	0.12 A @24Vdc	60
25 x 100 mm	White 5500K	PL-DL1-025100-WHI-A00000	10-07-66	0.12 A @24Vdc	60
25 x 100 mm	Blue 465 nm	PL-DL1-025100-BLU-A00000	10-07-73	0.12 A @24Vdc	60
25 x 200 mm	Red 630 nm	PL-DL1-025200-RED-A00000	10-07-67	0.24 A @24Vdc	120
25 x 200 mm	White 5500K	PL-DL1-025200-WHI-A00000	10-07-68	0.24 A @24Vdc	120
25 x 200 mm	Blue 465 nm	PL-DL1-025200-BLU-A00000	10-07-78	0.24 A @24Vdc	120
25 x 300 mm	Red 630 nm	PL-DL1-025300-RED-A00000	10-07-80	0.36 A @24Vdc	180
25 x 300 mm	White 5500K	PL-DL1-025300-WHI-A00000	10-07-84	0.36 A @24Vdc	180
25 x 300 mm	Blue 465 nm	PL-DL1-025300-BLU-A00000	10-07-83	0.36 A @24Vdc	180
25 x 400 mm	Red 630 nm	PL-DL1-025400-RED-A00000	10-07-86	0.48 A @24Vdc	240
25 x 400 mm	White 5500K	PL-DL1-025400-WHI-A00000	10-07-90	0.48 A @24Vdc	240
25 x 400 mm	Blue 465 nm	PL-DL1-025400-BLU-A00000	10-07-89	0.48 A @24Vdc	240
25 x 500 mm	Red 630 nm	PL-DL1-025500-RED-A00000	10-07-92	0.60 A @24Vdc	300
25 x 500 mm	White 5500K	PL-DL1-025500-WHI-A00000	10-07-96	0.60 A @24Vdc	300
25 x 500 mm	Blue 465 nm	PL-DL1-025500-BLU-A00000	10-07-95	0.60 A @24Vdc	300
50 x 50 mm	Red 630 nm	PL-DL1-050050-RED-A00000	10-07-69	0.12 A @24Vdc	60
50 x 50 mm	White 5500K	PL-DL1-050050-WHI-A00000	10-07-70	0.12 A @24Vdc	60
50 x 50 mm	Blue 465 nm	PL-DL1-050050-BLU-A00000	10-08-30	0.12 A @24Vdc	60
50 x 100 mm	Red 630 nm	PL-DL1-050100-RED-A00000	10-08-32	0.24 A @24Vdc	120
50 x 100 mm	White 5500K	PL-DL1-050100-WHI-A00000	10-08-36	0.24 A @24Vdc	120
50 x 100 mm	Blue 465 nm	PL-DL1-050100-BLU-A00000	10-08-35	0.24 A @24Vdc	120
50 x 200 mm	Red 630 nm	PL-DL1-050200-RED-A00000	10-08-38	0.48 A @24Vdc	240
50 x 200 mm	White 5500K	PL-DL1-050200-WHI-A00000	10-08-42	0.48 A @24Vdc	240
50 x 200 mm	Blue 465 nm	PL-DL1-050200-BLU-A00000	10-08-41	0.48 A @24Vdc	240
50 x 300 mm	Red 630 nm	PL-DL1-050300-RED-A00000	10-08-44	0.72 A @24Vdc	360
50 x 300 mm	White 5500K	PL-DL1-050300-WHI-A00000	10-08-48	0.72 A @24Vdc	360
50 x 300 mm	Blue 465 nm	PL-DL1-050300-BLU-A00000	10-08-47	0.72 A @24Vdc	360
100 x 100 mm	Red 630 nm	PL-DL1-100100-RED-A00000	10-08-50	0.48 A @24Vdc	240
100 x 100 mm	White 5500K	PL-DL1-100100-WHI-A00000	10-08-54	0.48 A @24Vdc	240
100 x 100 mm	Blue 465 nm	PL-DL1-100100-BLU-A00000	10-08-53	0.48 A @24Vdc	240
100 x 200 mm	Red 630 nm	PL-DL1-100200-RED-A00000	10-08-56	0.96 A @24Vdc	480
100 x 200 mm	White 5500K	PL-DL1-100200-WHI-A00000	10-08-60	0.96 A @24Vdc	480
100 x 200 mm	Blue 465 nm	PL-DL1-100200-BLU-A00000	10-08-59	0.96 A @24Vdc	480
100 x 300 mm	Red 630 nm	PL-DL1-100300-RED-A00000	10-08-62	1.44 A @24Vdc	720
100 x 300 mm	White 5500K	PL-DL1-100300-WHI-A00000	10-08-66	1.44 A @24Vdc	720
100 x 300 mm	Blue 465 nm	PL-DL1-100300-BLU-A00000	10-08-65	1.44 A @24Vdc	720

Standard models; other sizes (up to 25×800 mm) available on request. The 100×200 and 100×300 models are supplied with 2 cables.

Typical configurations

• Direct lighting: direct lighting of the object to be inspected; the angle of incidence is chosen according to the object and to the type of inspection.
• Low-cost backlight: by placing a diffusing glass at the optimal distance, a high-brightness backlight is obtained at low cost (diffuser not supplied as standard).

Technical documentation

	Document	Type
	DL1 illuminator family catalog	Catalogue

Typical applications

Applications built and documented with DL1 series LED illuminators:

Frequently asked questions